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Overview of Departments of Cement Processing Industry


The overview of main departments of cement processing industry is a glimpse of my internship observation in a cement manufacturing plant. Well the overview is similar to that of automobile industry because it only talks about the main departments that collaborate to produce cement. So article is interesting to read, it is a good insight to cement industry, anyone who is looking to work or apply for job in cement processing industry should go through it.


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    Following units are there:

    Quarry:

    A quarry is a sort of open-pit excavation from which raw materials for cement are extracted. Main raw materials are extracted through the nearby open pit. A crusher is a machine designed to reduce large raw solid material into a smaller volume, or smaller pieces, which are then passed to raw mill area through recliners.

    Lab:

    In cement quality control lab, cement is inspected in each step. Raw mix samples are analyzed through titrations, X-ray analyzers. Bomb Calorimeter is also used for maintaining quality. A bomb calorimeter is a kind of volume tub used in gauging the heat of combustion of a particular reaction. Bomb calorimeter has to endure the great pressure inside the calorimeter as the response is being calculated. Particle size analysis is also used.

    Raw Mill Area:

    Store crush raw material from Quarry in to this unit. There are silos in this unit. A silo is a structure for storing bulk raw materials.

    Kiln Area:

    Pyro processing is a process in which materials are subjected to high temperatures at 1500C in order to bring about a chemical change. The raw material mix is fed to a kiln where pyro processing takes place.

    Coal Mill Area:

    Here the coal is grinded and continuously provided to the Kiln to keep up the desired temperature.

    Cement Mill Area:

    A cement mill is the equipment used to grind the hard, nodular clinker from the kiln area into the fine grey powder that is cement.

    Packing Plant:

    Finally processed cement enters in packaging unit from here it is packed in equal bags, loaded on trucks and further transported to the customers.




    Cement production



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    S Imam, PAKISTAN

    http://productliabilityinsight.com/
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